UNVENTED (VENT-FREE)
PROPANE/LP GAS LOG HEATER
Variably Control ModelsAlso Designed Certified as Vented Decorative Appliance)
This appliance may be installed in an aftermarket* manufactured (mobile) home,
where not prohibited by state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
OWNER’S OPERATION AND INSTALLATION MANUAL
LO
PILOT
®
OFF
HI
CG3324PT, CG3630PT, CG2618PV, CG3324PV, and CG3630PV
Thermostat and Variably-Controlled Models
WARNING:Improperinstallation,adjust-
ment,alteration,service,ormaintenance
can cause injury or property damage.
Refer to this manual for correct installa-
tion and operational procedures. For
assistanceoradditionalinformationcon-
sultaqualifiedinstaller,serviceagency,
or the gas supplier.
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury, or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
WARNING: This gas log set is for instal-
lation in a masonry solid fuel burning
fireplace, a U.L. listed manufactured
solid fuel burning fireplace or an AGA
design certified vent-free firebox listed
for use with these gas log models.
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your build-
ing.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
WARNING: This is an unvented gas-
fired heater. It uses air (oxygen) from
the room in which it is installed. Provi-
sionsforadequatecombustionandven-
tilation air must be provided. Refer to
“Air for Combustion and Ventilation”
section in this manual.
• If you cannot reach your gas sup-
plier, call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency, or the gas supplier.
Save this manual for future reference.
WARNINGS Continued
SAFETY
WARNING: Any change to this heater or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply
tank(s) outdoors.
INFORMATION
Continued
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your building
• immediatelycallyourgassupplierfromaneighbor’sphone. Followthegassupplier’s
instructions
• if you cannot reach your gas supplier, call the fire department
4. This heater shall not be installed in a bedroom or bathroom.
5. Never install the heater
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36 inches
from the front, top, or sides of the heater
• in high traffic areas
• in windy or drafty areas
6. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be
cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. Creosote
will ignite if highly heated. Inspect chimney flue for damage. If damaged, operate heater
with flue damper closed.
7. Iffireplacehasglassdoors,neveroperatethisheaterwithglassdoorsclosed.Ifyouoperate
heater with doors closed, heat buildup inside fireplace will cause glass to burst. Also if
fireplaceopeninghasventsatthebottom, youmustopentheventsbeforeoperatingheater.
8. You must operate this heater with a fireplace screen in place. Make sure fireplace screen
is closed before running heater.
9. This log heater is designed to be smokeless. If logs ever appear to smoke, turn off heater
and call a qualified service person. Note: During initial operation, slight smoking may
occur due to log curing and heater burning manufacturing residues.
10. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner
flame patterns. Ceiling fans may create drafts that alter burner flame patterns. Altered
burner patterns can cause sooting.
11. Do not use a blower insert, heat exchanger insert or other accessory not approved for use
with this heater.
12. This heater needs fresh, outside air ventilation to run properly. This heater has an oxygen
depletion sensor (ODS) pilot light safety system. The ODS shuts down the heater if not
enough fresh air is available. See Air for Combustion and Ventilation, pages 5 through 8.
If heater keeps shutting off, see Troubleshooting, pages 23 through 26.
13. Do not run heater
• where flammable liquids or vapors are used or stored
• under dusty conditions
14. Do not use this heater to cook food or burn paper or other objects.
15. Never place any objects on the heater.
16. Heater base assembly becomes very hot when running heater. Keep children and adults
awayfromhotsurfacetoavoidburnsorclothingignition. Heaterwillremainhotforatime
after shut-down. Allow surface to cool before touching.
17. Carefully supervise young children when they are in the room with heater.
18. Do not use heater if any part has been exposed to or under water. Immediately call a
qualifiedservicetechniciantoinspecttheroomheaterandtoreplaceanypartofthecontrol
system and any gas control which has been under water.
19. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-
sized or larger).
20. Turn heater off and let cool before servicing. Only a qualified service person should
service and repair heater.
21. Operating heater above elevations of 4,500 feet may cause pilot outage.
3
101992
Front Log
Rear Log
PRODUCT
IDENTIFICATION
Front
Burner
Left
Branch
Rear
Burner
Piezo
Ignitor
Right
Branch
Base Assembly
Control Knob
Figure 1 - Vent-Free Gas Log Heater
Install and use heater with care. Follow all local codes. In the absence of local
codes, use the latest edition of The National Fuel Gas Code ANSI Z223, also
known as NFPA 54*.
LOCAL CODES
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Note: Where listed vented decorative logs are required, thermostat operation is
not permitted.
1. Remove logs and heater base assembly from carton. Note: Do not pick up heater
base assembly by burners. This could damage heater. Always handle base
assembly by grate.
UNPACKING
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check all items for any shipping damage. If damaged, promptly inform dealer
where you bought heater.
Operation
PRODUCT
FEATURES
This heater is clean burning. It requires no outside venting. There is no heat loss out a
ventorupachimney.Heatisgeneratedbybothrealisticflamesandglowingcoals.This
heater is designed for vent-free operation with flue damper closed. State and local
codes in some areas prohibit the use of vent-free heaters. You can operate heater as a
vented product by opening flue damper.
Safety Device
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS).
The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts
off the heater if there is not enough fresh air.
Piezo Ignition System
This heater has a piezo ignitor. This system requires no matches, batteries, or other
4
sources to light heater.
101992
AIR FOR
COMBUSTION
AND
WARNING
WARNING ICON
G
001
This heater shall not be installed in a confined space unless
provisions are provided for adequate combustion and ventilation
air. Read the following instructions to insure proper fresh air for
this and other fuel-burning appliances in your home.
VENTILATION
Today’s homes are built more energy efficient than ever. New materials, increased
insulation, and new construction methods help reduce heat loss in homes. Home
owners weather strip and caulk around windows and doors to keep the cold air out
and the warm air in. During heating months, home owners want their homes as
airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe.
Fresh air must enter your home. All fuel-burning appliances need fresh air for
proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from
the house to operate. You must provide adequate fresh air for these appliances.
This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following is exerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1,
Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Contruction; 2. Unconfined Space; 3. Confined Space.
The information on pages 5 through 7 will help you classify your space and provide
adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for
combustion and ventilation. However, in buildings of unusually tight construction,
you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the outside atmosphere have a continu-
ous water vapor retarder with a rating of one perm or less with open-
ings gasketed or sealed and
b. weather stripping has been added on openable windows and doors and
c. caulking or sealants are applied to areas such as joints around window
and door frames, between sole plates and floors, between wall-ceiling
joints, between wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide addi-
tional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all of the three criteria above, proceed to page 6.
Unconfined Space
The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines uncon-
fined space as having a minimum air volume of 50 cubic feet (127 cubic cm) for
each 1000 Btu/Hr input rating of all appliances in the space (cubic feet equals
length x width x height of space). Include adjoining rooms only if there are
doorless passageways or ventilation grills between the rooms.
Confined Space
The National Fuel Gas Code, ANSIZ223.1, 1992, Section 5.3 defines confined
space as having an air volume of less than 50 cubic feet (127 cubic cm) for each
1000 Btu/Hr input rating of all appliances in the space (cubic feet equals length
x width x height of space). Include adjoining rooms only if there are doorless
passageways or ventilation grills between the rooms.
Continued
5
101992
DETERMINING AIR FLOW FOR HEATER LOCATION
AIR FOR
COMBUSTION
AND
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with
doorless passageways or ventilation grills between the rooms.
VENTILATION
1. Determine the volume of the space (length x width x height).
Continued
Length x Width x Height =
___________________
cu. ft. (volume of space)
Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) =
2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space
can support.
____________ (volume of space) ÷ 50 cu. ft. = (Maximum Btu/Hr
the space can support)
Example: 2560 cu. ft. (volume of space) ÷ 50 cu. ft. =
51.2 or 51,200 (maximum
Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free heater
Gas water heater*
Gas furnace
Vented gas heater
Gas fireplace logs
Other gas appliances*
Total
___________________ Btu/Hr
___________________ Btu/Hr
___________________ Btu/Hr
___________________ Btu/Hr
___________________ Btu/Hr
+ ___________________ Btu/Hr
= ___________________ Btu/Hr
Example: Gas water heater
Vent-free heater
Total
40,000
33,000
73,000
Btu/Hr
Btu/Hr
Btu/Hr
+
=
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr
used.
_________________ Btu/Hr (maximum the space can support)
_________________ Btu/Hr (actual amount of Btu/Hr used)
Example: 51,200 Btu/Hr (maximum the space can support)
73,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more
than the maximum Btu/Hr the space can support. You must provide additional fresh air.
Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides
an unconfined space, remove door to adjoining room or add ventilation grills between
rooms. See Ventilation Air From Inside Building, page 7.
B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 7.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space
is an unconfined space. You will need no additional fresh air ventilation.
6
101992
AIR FOR
COMBUSTION
AND
WARNING
If the area in which the heater may be operated is smaller than
that defined as an unconfined space, provide adequate combus-
tion and ventilation air by one of the methods described in the
National Fuel Gas Code, ANSI Z223.1, 1992, Section 5.3.
VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an
adjoining unconfined space, you must provide two permanent openings: one within 12" of the
ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and
2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow
the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, Air for Combustion and
Ventilation for required size of ventilation grills or ducts.
WARNING
Rework worksheet, adding the space of the adjoining unconfined
space. The combined spaces must have enough fresh air to supply all
appliances in both spaces.
12"
Ventilation
Ventilation Grills
Into Adjoining Room,
Option 2
Grills
Into Adjoining
Room,
Or
Remove
Door into
Adjoining
Room,
Option
3
Option 1
12"
Figure 2 - Ventilation Air from Inside Building
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma-
nent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated
Outlet
Attic
Air
Outlet
Air
To Attic
To
Crawl
Space
Inlet
Air
Ventilated
Inlet Air
Crawl Space
Figure 3 - Ventilation Air from Outdoors
7
101992
INSTALLING
NOTICE
A qualified service person must install heater. Follow all local codes.
NOTICE
State or local codes may only allow operation of this appliance in a
vented configuration. Check your state or local codes.
WARNING
Before installing in a previously-used wood-burning fireplace, clean
chimney flue and firebox. Make sure flue is free of any creosote.
Creosote will ignite if highly heated. Inspect chimney flue for dam-
age. If damaged, operate heater with flue damper closed.
WARNING
Sealanyfreshairventsorashclean-outdoorslocatedonfloororwall
of fireplace. If not, drafting may cause pilot outage or sooting. Use a
heat-resistant sealant. Do not seal chimney flue damper.
WARNING
Never install the heater
• in a bedroom or bathroom
• in a recreational vehicle
• wherecurtains,furniture,clothing,orotherflammableobjectsare
less than 36 inches from the front, top, or sides of the heater
• in high traffic areas
• in windy or drafty areas
CAUTION
This heater creates warm air currents. These currents move heat
to wall surfaces next to heater. Installing heater next to vinyl or
cloth wall coverings or operating heater where impurities in the air
(such as tobacco smoke) exist, may discolor walls.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial,
installing heater in rooms without enough ventilation air may cause mildew to form
from too much moisture. See Air for Combustion and Ventilation, pages 5 through 7.
CHECK GAS TYPE
Use only propane/LP gas. If your gas supply is not propane/LP, do not install
heater. Call dealer where you bought heater for proper type heater.
8
101992
INSTALLATION AND CLEARANCES (Vent-Free Operation Only)
INSTALLING
Continued
WARNING
Maintain the minimum clearances. If you can, provide greater clear-
ances from floor, ceiling, and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Log Size
Side Wall
Ceiling
Floor
18", 24", 30"
16"
42"
5"
LOG SIZING REQUIREMENTS
Log
Size
Minimum Firebox Size
Height
Depth
Front Width
Rear Width
18"
24"
30"
17"
14"
20"
26"
32"
14"
18"
22"
17"
14"
17"
14"
Carefully follow the instructions below. This will ensure safe installation into a
masonry or U.L. listed manufactured fireplace.
Minimum Wall and Ceiling Clearances (see Figure 4)
A. Clearances from the side of the fireplace opening to any combustible wall
should not be less than 16 inches.
B. Clearances from the top of the fireplace opening to the ceiling should not be
less than 42 inches.
42"
16"
Left and
Right Sides
Figure 4 - Minimum Clearance to Wall and Ceiling
Continued
9
101992
INSTALLING
NOTICE
Manual control heaters may be used as a vented
product. If so, you must always run heater with
chimney flue damper open. If running heater with
damper open, non-combustible material above
fireplace opening is not needed. Go to Installing
Damper Clamp Accessory for Vented Operation,
page 13.
Continued
Minimum Non Combustible Material Clearances
If Not Using Mantel
Note: If using a mantel, go to page 11. If not using a mantel, follow the information
on this page.
You must have non combustible material(s) above the fireplace opening. Non
combustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch
thick. With sheet metal, you must have non combustible material behind it. Non
combustible material must extend at least 8" up (for all models). If non combustible
material is less than 12", you must install the fireplace hood accessory (24" and 30"
models only). See chart below and Figure 5 for minimum clearances.
IMPORTANT: If you cannot meet these minimum clearances, you must operate
heater with chimney flue damper open. Go to Installing Damper Clamp Accessory
for Vented Operation, page 13.
Non-Combustible
Material Distance (A)
Requirements for
Safe Installation
12" or more
Non combustible material OK.
Between 8" and 12"
24" or 30" Models: Install fireplace hood
acessory (GA6050 or GA6052, see
Accessories, page 31).
18" Model: Non combustible material OK.
Less than 8"
Non combustible material must be
extended to at least 8". See Between 8"
and 12", above. If you cannot extend
material, you must operate heater with
flue damper open.
Heat Resistant
Material
(A)
Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace
10
101992
Minimum Non Combustible Material Clearances
INSTALLING
If Using Mantel
Continued
You must have non combustible material(s) above the fireplace opening. Non
combustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch
thick. With sheet metal, you must have non combustible material behind it. Non
combustible material must extend at least 8 inches up (for all models). If non
combustible material is less than 12", you must install the fireplace hood accessory
(24" and 30" models only). Even if non combustible material is more than 12", you
may need the hood accessory to deflect heat away from your mantel shelf. See
chart below and Figures 6 and 7 for minimum clearances.
IMPORTANT: If you cannot meet these minimum clearances, you must operate
heater with chimney flue damper open. Go to Installing Damper Clamp Accessory
for Vented Operation, page 13.
Non Combustible
Material Distance (A)
Requirements for
Safe Installation
12" or more
Non combustible material OK.
Between 8" and 12"
24" or 30" Models: Install fireplace hood
acessory (GA6050 or GA6052, see
Accessories, page 31).
18" Model: Non combustible material OK.
Less than 8"
Non combustible material must be
extended to at least 8". See Between 8"
and 12", above. If you cannot extend
material, you must operate heater with
flue damper open.
Mantel Clearances
If you meet minimum clearance between mantel shelf and top of fireplace opening,
a hood is not required (see Figure 6).
Mantel Shelf
10"
Underside of
Mantel Shelf
8"
6"
2 1/2"
All minimum
distances are
in inches
Minimum Non-
Combustible
(A)
Log Set
24"/30" Models
Material
12"
8"
20"
14"
241/2"
163/4"
271/2" 30"
181/2" 20"
18" Model
Top of Fireplace
Opening
Minimum Non-
Combustible
Material Height
Distances to
Underside of
Mantel
Figure 6 - Minimum Mantel Clearances Without Using Hood
If above minimum clearances are not met, you must have a hood. Follow
minimum clearances shown in Figure 7 when using hood.
11
Continued
101992
Mantel Shelf
12"
10"
8"
INSTALLING
Underside of
Mantel Shelf
Continued
6"
2 1/2"
All minimum
distances are
in inches
Minimum Non-
Combustible
Material
Log Sets
8"
12"
15"
18"
20"
18", 24",
Min.
& 30" Models
Top of Fireplace
Opening
Hood
(GA6050, GA6052)
Distances to
Underside of
Mantel
Figure 7 - Minimum Mantel Clearances When Using Hood
If your installation does not meet the above minimum clearances, you must:
• operate the logs only with the flue damper open, OR
• raise the mantel to an acceptable height, OR
• remove the mantel.
Floor Clearances
A. If installing appliance on the floor level, you must maintain the minimum
distance of 14" to combustibles (see Figure 8).
Combustible
Material
14"
Min.
Non-Combustible
Material
Figure 8 - Minimum Fireplace Clearances If Installed at Floor Level
B. If combustible materials are less than 14" to the fireplace, you must install
appliance at least 5" above the combustible flooring (see Figure 9).
Hearth
Combustible
Material
5"
Min.
Figure 9 - Minimum Fireplace Clearances Above Combustible Flooring
12
101992
INSTALLING DAMPER CLAMP ACCESSORY FOR
VENTED OPERATION
Note: When used as a vented heater, appliance must be installed only in a solid-
fuel burning fireplace with a working flue and constructed of non combustible
material.
INSTALLING
Continued
If your heater is a manually controlled model, you may use this heater as a vented
product. There are three reasons for operating your heater in the vented mode.
1. The fireplace does not meet the clearance to combustibles requirements for
vent-free operation.
2. State or local codes do not permit vent-free operation.
3. You prefer vented operation.
If reasons number 1 or 2 above apply to you, you must permanently open chimney flue
damper. You must install the damper clamp accessory (to order, see Accessories, page
31). This will insure vented operation (see Figure 10). The damper clamp will keep
damper open. Installation instructions are included with clamp accessory.
See chart below for minimum permanent flue opening you must provide. Attach
damper clamp so the minimum permanent flue opening will be maintained at all times.
Chimney
Height (ft.)
Minimum Permanent
Flue Opening (sq. ins.)
6' to 15'
15' to 30'
39 sq. inches
29 sq. inches
Area of Various Standard Round Flues
Diameter (ins.)
Area (sq. ins.)
5"
6"
7"
8"
20 sq. inches
29 sq. inches
39 sq. inches
51 sq. inches
Damper
Clamp
Damper
Damper
Clamp
Damper
Damper
Masonry Fireplace
Manufactured Fireplace
Figure 10 - Attaching Damper Clamp
13
101992
|